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After the Visual Fuel gauge was installed.
I apologize for not getting pictures of the progress and only showing the finished product.

Since my bike will have the old school look that means no speedometer**, gas gauge or anything. Basically everything will be stripped except the wiring to run it, start it, and keep it legal; i.e. headlight and break light. We can argue safety later. I rode a GREEN crotch rocket that was never seen. This bike will be heard far before it is seen.

Anyways I digress, a really cool feature is to have a 'visial' gas gauge. The steps was to order a couple NPT threaded bungs that I got from Bung King. Then some brass angles and clear tubing from the local hardware store. The total cost was at $16, much cheaper than a $36 kit.

XS650 bobber
Before picture of the tank - stock
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The next goal was getting the tank mounted. Many guys out there just drill & tap the backbone tube. There were a couple reasons I would not go that route.

  1. It loses some of the integrity and strength in the backbone, which is VERY minimal.
  2. The main reason: these twins vibrate more than an ant experiences during an elephant stampede. As a result many gas tanks get cracks and leak. 

I felt the only option was the option my dad believed in as he would say, "Nothing should be done half a$$ or mickey mouse!" To over come the strength issues of losing integrity I got some blind bungs, meaning the bungs did not have a whole all the way through. I chose these because that way water could not enter the bung through the threads and get inside the frame. Here are the bungs I used, I used metric threads to match the metric bike. To overcome the sencond concern, I went down to the local hardware store and found some perfect grommets ans some stainless button hex bolts as seen in the pictures.

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**Actually I will use an Android phone or iPhone as my speedometer with an app, I will create old school brass holder for the phone and wire in a charging unit so that I can have a waterproof USB charging port on the bike, but it will be hidden. Not having a speedo is legal, safe, and fine. I can gauge my speed based on other vehicles.
 


Comments

All the efforts you put in the blog post is appreciable. Entire blog is informative. Looking forward to read more blogs and contents from you. Wish you luck!

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10/05/2012 05:12

The links and resources posted by you in the blog are very useful for me! I was looking for this exact and particular information for a long time. Thanks.

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